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Message ID: 893     Entry time: Tuesday, April 21, 2015, 13:01
Author: Grant Minor 
Category: ITW 
Type: Development 
Module: TM2 
Target/Number:  
Subject: TM2 MK4 Optics Tray - banana plug bore modification (on bench) 

The MK4 optics tray prepared for TM2 (as per ITA6082) had an undersized bore for the banana plug, making insertion of the plug extremely difficult / impossible.

Reference stores parts were collected to check the fit:  male plug 3-4/01152 and female jack 1-6/1201.  The size of the female jack was checked with a #21 drill at .159".

The bore on the optics tray was drilled out dry using the #21 drill to the same depth as the original blind hole, by Maico and Dan McDonald.  Chips were carefully collected in a rag, and the hole was blown out with compressed air.

The fit was checked to be snug but possible, using the male plug and the Remote Handling ultem base (ref ITA6023).

Redlines and photos are attached.

 

Attachment 1: ita6092_redlines_gminor_21apr2015.pdf  83 kB  | Hide | Hide all
ita6092_redlines_gminor_21apr2015.pdf
Attachment 2: TM2_Optics_Tray_Bore_Mod_21Apr2015_1.JPG  3.310 MB  | Show | Hide all
Attachment 3: TM2_Optics_Tray_Bore_Mod_21Apr2015_2.JPG  3.186 MB  | Show | Hide all
Attachment 4: TM2_Optics_Tray_Bore_Mod_21Apr2015_3.JPG  3.066 MB  | Show | Hide all
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