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  Lab Maintenance, Page 3 of 4  Not logged in ELOG logo
ID Date Authordown Status Test Subject
  26   Friday, July 26, 2019, 13:06 Aaron Schmidt  Q2 - 2019 Ball Mill Calibration & Inspection

 Fritsch Pulverisette 5 Ball Mill status:

SN 05.6010 / 03005: Inspected July 5, 2019. Ok

 

SN 05.6000 / 00365: Currently disassembled / out of service. (Under Process status until repaired, re-assembled, inspected, & tested)

 

See attached.

Attachment 1: Q2_-_2019_Ball_Mill_Calibration_&_Inspection.pdf
Q2_-_2019_Ball_Mill_Calibration_&_Inspection.pdf Q2_-_2019_Ball_Mill_Calibration_&_Inspection.pdf
  27   Friday, September 27, 2019, 13:55 Aaron Schmidt  DI water supply leak outside room 06 - ISAC B1

 Friday, September 27, 2019, 13:54: 

There is a pin hole water leak coming from the DIW supply pipe going into the ISAC B1 hot lab - rm 06. It appears to be on the solder / joint. The leak is very small at this point. Mostly just a drip. 

Fault 12701

Attachment 1: ISAC_B1_leak_-_1.jpeg
ISAC_B1_leak_-_1.jpeg
Attachment 2: ISAC_B1_leak_-_2.jpeg
ISAC_B1_leak_-_2.jpeg
Attachment 3: ISAC_B1_leak_-_4.jpeg
ISAC_B1_leak_-_4.jpeg
Attachment 4: ISAC_B1_leak_-_5.jpg
ISAC_B1_leak_-_5.jpg
  28   Wednesday, December 18, 2019, 13:50 Aaron Schmidt  Q4-2019 Ball Mill calibration & inspection

 Fritsch Pulverisette 5 Ball Mill status:

Wednesday, December 18, 2019, 13:48: 

SN 05.6010 / 03005: Inspected. Ok

 

SN 05.6000 / 00365: Currently disassembled / out of service. (Under Process status until repaired, re-assembled, inspected, & tested)

 

See attached.

Attachment 1: Q4_-_2019_Ball_Mill_Calibration_&_Inspection.pdf
Q4_-_2019_Ball_Mill_Calibration_&_Inspection.pdf Q4_-_2019_Ball_Mill_Calibration_&_Inspection.pdf
  29   Monday, January 13, 2020, 13:27 Aaron SchmidtUnder Process Leaking pipe in HC area

 Monday, January 13, 2020, 10:30: Leak noted in HC area by Chad to ISAC Ops.

 

Monday, January 13, 2020, 13:32: The water leak was found to be coming from the sinks in the ISAC B1 Cold Lab. Target cleaning was occurring at the time as well. Soap / detergent smell was noted in the water that had dripped down to the area in front of the South Hot Cell in ISAC B2.

Fault: 12983

Rob Shanks entered a fault report. 

Running the main cold lab tap or the fume hood tap did not yield a leak, however, dumping a large quantity of water into the 2 main sinks in the ISAC B1 cold lab causes the leak to become apparent. It's likely the large volume of water causes a brief back flow in the pipe in ISAC B2 which then leaks until the flow recovers.

The pipe joint with the leak has been circled in the attached photo. 

Anders & I both witnessed the leak to confirm the source. 

Attachment 1: Leak_location.jpg
Leak_location.jpg
Attachment 2: 20200113_113443.jpg
20200113_113443.jpg
Attachment 3: 20200113_120206.jpg
20200113_120206.jpg
  32   Monday, July 13, 2020, 11:07 Aaron Schmidt  Eye wash temp

 Temp was noted to be high @ 50 deg C.

Adjusted the regulators to 35 deg C. Ran both the eye-wash station & shower. Waited 20 minutes. Ran them again and tuned.

Monday, July 13, 2020, 10:00: Complete. 

  33   Monday, July 13, 2020, 11:23 Aaron Schmidt  Q2 - 2020 Ball mill inspection

  Fritsch Pulverisette 5 Ball Mill status:

Monday, July 13, 2020, 11:22: 

SN 05.6010 / 03005: Inspected. Ok

 

SN 05.6000 / 00365: Currently disassembled / out of service. (Under Process status until repaired, re-assembled, inspected, & tested)

 

Attachment 1: Q2_-_2020_Ball_Mill_Calibration_&_Inspection.pdf
Q2_-_2020_Ball_Mill_Calibration_&_Inspection.pdf
  35   Wednesday, September 16, 2020, 10:42 Aaron Schmidt  Ball Mill troubleshoot.

 Odd noises reported. Darwin & Marla. "Like a rock caught in a fan"

AS -  Re-installed bolts to run. Note, balancing feet underneath were uneven. Especially the front right foot was roughly 3/8" out of position. No jars installed.

Ref: Document-42673 - Commissioning Plan - Planetary Mill Pulverisette 5. Use as a guideline. 

Wednesday, September 16, 2020, 10:39: Run @ 50 RPM / 1 min. Operation sounds ok. Balanced. 

Wednesday, September 16, 2020, 10:41: Run @ 100 RPM / 1 min. Operation sounds ok. Balanced & quiet. 

Wednesday, September 16, 2020, 10:43: Run @ 150 RPM / 1 min. Operation sounds ok. Balanced & quiet. 

Wednesday, September 16, 2020, 10:45: Run @ 200 RPM / 1 min. Operation sounds ok. Balanced & quiet. 

Wednesday, September 16, 2020, 10:48: Run @ 250 RPM / 1 min. Operation sounds ok. Balanced, but there is a "hum" that starts around 230 RPM. Disappears around 270 RPM

Wednesday, September 16, 2020, 10:50: Run @ 300 & up to 350 RPM / 1 min. Operation sounds ok. Balanced & quiet. No "hum"  

Wednesday, September 16, 2020, 10:57: Run @ 400 RPM / 1 min (Max RPM). Operation sounds ok. Balanced & quiet. 

Setup Jars w/ safe-lock assembly.

Jar A: 6349 g

Jar B: 6368 g

Wednesday, September 16, 2020, 11:25: Run @ 100 RPM / 1 min. Balanced & quiet. Tighten safe lock.

Wednesday, September 16, 2020, 11:27: Run @ 200 RPM / 1 min. Balanced. Tighten safe lock.

Wednesday, September 16, 2020, 11:33: Run @ 300 RPM / 1 min. Operation sounds ok. Balanced. Tighten safe lock.

Wednesday, September 16, 2020, 11:37: Run @ 400 RPM / 1 min (Max RPM). Balanced. Tighten safe lock.

Wednesday, September 16, 2020, 11:52: Review w/ Darwin & Marla. Operation sounds normal. 

Note* When performing maintenance. Check the balance / feet positions. Confirm there are no loose screws as well. 

Wednesday, September 16, 2020, 14:53: Checked and re-checked with the back panel removed. Note, as the jars were loaded with graphite, a crackling sound did occur. Further testing w/ & w/o. It may be the jars with the loaded materials. Will test with water in the jars. Panel re-installed. Ran again @ 100 & 400 RPM / 1 min (Max RPM). Operation sounds ok. Balanced & quiet. - AS

  36   Friday, December 04, 2020, 12:58 Aaron Schmidt  Q4 - 2020 Ball Mill Calibration & Inspection

   Fritsch Pulverisette 5 Ball Mill status:

Monday, July 13, 2020, 11:22: 

SN 05.6010 / 03005: Inspected. Ok

 

SN 05.6000 / 00365: Currently disassembled / out of service. (Under Process status until repaired, re-assembled, inspected, & tested)

Attachment 1: Q4_-_2020_Ball_Mill_Calibration_&_Inspection.pdf
Q4_-_2020_Ball_Mill_Calibration_&_Inspection.pdf Q4_-_2020_Ball_Mill_Calibration_&_Inspection.pdf
  37   Tuesday, February 09, 2021, 06:56 Aaron Schmidt  Planned power outage.

Tuesday, February 09, 2021, 06:53: Evaporator 2 off. Evaporator 1 ok, Fume hoods ok. Ar glove box off. Ready for planned power outage.

Should last from 0800 to1200.

Tuesday, February 09, 2021, 11:30: Confirmation there was no EF14/15 trip. Ar Glove box on. Evaporator 2 back on.

  38   Tuesday, August 03, 2021, 10:34 Aaron Schmidt  Q2 - 2021 Ball Mill Calibration & Inspection

    Fritsch Pulverisette 5 Ball Mill status:

Tuesday, August 03, 2021, 10:33 

SN 05.6010 / 03005: Inspected. Ok

 

SN 05.6000 / 00365: Currently disassembled / out of service. (Under Process status until repaired, re-assembled, inspected, & tested)

Attachment 1: Q2_-_2021_Ball_Mill_Calibration_&_Inspection.pdf
Q2_-_2021_Ball_Mill_Calibration_&_Inspection.pdf
  39   Tuesday, December 07, 2021, 09:23 Aaron Schmidt  Q4 - 2021 Ball Mill Calibration & Inspection

 Tuesday, December 07, 2021, 09:23:

SN 05.6010 / 03005: Inspected. Ok

 

SN 05.6000 / 00365: Currently disassembled / out of service. (Under Process status until repaired, re-assembled, inspected, & tested)

Attachment 1: Q4_-_2021_Ball_Mill_Calibration_&_Inspection.pdf
Q4_-_2021_Ball_Mill_Calibration_&_Inspection.pdf
  41   Thursday, April 07, 2022, 12:00 Aaron SchmidtUnder Process Ar Glove box issue & LaC removal.

 Thursday, April 07, 2022, 11:55:

It was noticed on Wednesday that the glove box was not regulating pressure properly & the H2O sensor was reading (Very unstable) anywhere from 30 ppm to 0.25%. The box was isolated & checked for leaks. Unable to vent properly except manually.

One of the solenoid valves for venting the glove box fails to open. Will need replacement. The filter also appears to be saturated. Regeneration is required once the solenoid valve is replaced. Prior to replacing the valves, the LaC must be safely removed. This process is being initiated. (John W. & Darwin O.)

  42   Thursday, April 07, 2022, 12:21 Aaron SchmidtFixed Ar glove box roughing pump.

Thursday, April 07, 2022, 12:00: While preparing to remove LaC, the roughing pump (1) stopped operating. It didn't appear to seize, just no longer powered up. Multiple outlets attempted. Vacuum group contacted & they brought us a replacement.

Thursday, April 07, 2022, 12:21: Pump was replaced. (Pump 2).


Friday, April 22, 2022, 11:30: The roughing pump failed (Pump 2) & shut-off. Appears to have seized. Oil?

Was replaced by Vacuum Group in the afternoon with 3rd pump.


Monday, April 25, 2022, 09:13: Roughing pump failed & shut-off. (Pump 3). The oil was completely drawn out of it & into the ventilation line (To EF14).

Fault: 14843


Friday, June 01, 2022, 12:00: RP changed with a new IDP15 roughing pump. Fixed. 

  43   Tuesday, July 12, 2022, 11:08 Aaron Schmidt  Q2 - 2022 Ball Mill Calibration & Inspection

Fritsch Pulverisette 5 Ball Mill status:

Tuesday, July 12, 2022, 11:06:

SN 05.6010 / 03005: Inspected. Ok

 

SN 05.6000 / 00365: Currently disassembled / out of service. (Under Process status until repaired, re-assembled, inspected, & tested)

Attachment 1: 20220712_110411.jpg
20220712_110411.jpg
  44   Friday, December 16, 2022, 07:36 Aaron Schmidt  Q4 - 2022 Ball Mill Calibration & Inspection

 Fritsch Pulverisette 5 Ball Mill status:

Friday, December 16, 2022, 07:35 

SN 05.6010 / 03005: Inspected. Ok

SN 05.6000 / 00365: Currently disassembled / out of service. (Under Process status until repaired, re-assembled, inspected, & tested)

Attachment 1: Q4_-_2022_Ball_Mill_Calibration&_Inspection.png
Q4_-_2022_Ball_Mill_Calibration&_Inspection.png
  45   Thursday, February 02, 2023, 10:30 Aaron Schmidt  Eyewash & Shower Station OK

 Thursday, February 02, 2023, 10:14: Cold Lab Eyewash & shower station ran. Ok.

  48   Friday, June 30, 2023, 12:21 Aaron Schmidt  Q2 - 2023 Ball Mill Calibration & Inspection

  Fritsch Pulverisette 5 Ball Mill status:

Friday, June 30, 2023, 12:20:

SN 05.6010 / 03005: Inspected. Ok

SN 05.6000 / 00365: Currently disassembled / out of service. (Under Process status until repaired, re-assembled, inspected, & tested)

Attachment 1: Q2_-_2023_Ball_Mill_Calibration_&_Inspection.png
Q2_-_2023_Ball_Mill_Calibration_&_Inspection.png
  50   Thursday, November 30, 2023, 10:03 Aaron SchmidtFixed Ar Glove box - Blower / solenoid fix

 On November 10th / 11th a site wide power outage occured. Once power was restored, the Ar glove box had intermittent issues with the solenoids & blower. The blower did not start & the solenoids often got stuck or ceased operating. 

Yesterday Randy B inspected the connections to see if they were receiving enough power. It was good from the main plug-in, through to the PLC, however was dead at fuse positions 3 & 4 on the rear panel. Both fuses were changed, but that did not help. We did some fidgeting in the back & the solenoid function returned. It was left overnight.

Thursday, November 30, 2023, 08:30: <- Approx. Initial check: Dropped a crumpled Kimwipe inside the glove box to check for air flow / blower function. It did not move. Blower was not functioning, but the solenoids did. De-energized the glove box completely. 

Removed the old corroded fuse holders, added a pair of modified new ones. Cleaned a couple of corroded critical connections. Installed the new fuses, re-plugged it back in. Function returned to normal. The Kimwipe was also moving, verifying the blower is again operational. 

Thursday, November 30, 2023, 09:51: Complete. 

  51   Tuesday, December 12, 2023, 13:12 Aaron Schmidt  Q4 - 2023 Ball Mill Calibration & Inspection

   Fritsch Pulverisette 5 Ball Mill status:

Tuesday, December 12, 2023, 13:11:

SN 05.6010 / 03005: Inspected. Ok

SN 05.6000 / 00365: Currently disassembled / out of service. (Under Process status until repaired, re-assembled, inspected, & tested)

  54   Friday, February 09, 2024, 11:01 Aaron Schmidt  Laser cutter inspection

 Friday, February 09, 2024, 11:01: Epilog laser cutter operates. OK

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