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Entry  Friday, January 11, 2013, 11:16, John Wong, , , , Maintenance, Replace terminal insulator broke_insulator.PNG
    Reply  Friday, January 11, 2013, 15:16, Anders Mjos, , , , Maintenance, Replace terminal insulator ITD0052C_revB.pdfinstalled_insulators.jpegta_heat_shields.jpeg
Message ID: 55     Entry time: Friday, January 11, 2013, 15:16     In reply to: 53
Author: Anders Mjos 
Target Material:  
Target Oven W.O#:  
Source:  
Status: Maintenance 
Subject: Replace terminal insulator 

John Wong wrote:

Friday, January 11, 2013, 10:59

The insulator that holds the terminals was broken when a target container was installed.  The insulator had seen so much heat shine from the Cu heat-shield gaps, see attachment.  Tightening the bolts on the target container might further put more force on the insulator and eventually broke it.

To prevent this to happen again.  The Cu-heat shield gaps have covered with Ta-foil to prevent any shine from the target  container onto the insulator.  Also, a torque wrench will be used to tighten the bolts on the terminals.  At this point, we don't know the max torque the insulator can tolerate.  Some measurements were done on the target resistant (ohm) as a function of torque (in pounds).  The best torque to tighten the terminal bolts is 150 lbs


 

The insulators were installed with torques as indicated in the attached PDF ITD0052. A torque test was performed on the broken insulator before installation. No damage was seen on torques of up to 60 in lbs for the 1/4-20 bolts, however for torques in excess of 50 in lbs the insulator material seems to "give".

Attachment 1: ITD0052C_revB.pdf  75 kB  | Show | Hide all
Attachment 2: installed_insulators.jpeg  2.016 MB  | Show | Hide all
Attachment 3: ta_heat_shields.jpeg  1.924 MB  | Hide | Hide all
ta_heat_shields.jpeg
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