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Message ID: 660     Entry time: Tuesday, May 08, 2018, 10:36
Author: Aaron Schmidt 
Target/No.#:  
Source: LP-FEBIAD 
Station:  
Module:  
Target Oven W.O#: 41790-9 
Heat Shield W.O#: 42752-5 
Status: In progress 
Subject: C-seal Test 

2 C-Seals installed with SS springs on water blocks. The SS springs are also used in the module.

Long pkg seal (A):

T: 0.098" x 0.429" Diameter.

Installed on line FS#5 , Block L, Heat shield cooling block. (Top seal, bottom seal of 2 is still the rubber O-ring)

Short pkg seal (B):

T: 0.095"  x 0.424" Diameter.

Installed on line FS#3 , Block G, Coil cooling block.

All the waterlines are purged and shut. Open individually and monitor for leaks.


Tuesday, May 08, 2018, 10:27: Roughing

Tuesday, May 08, 2018, 10:31: Both BV1A & BV1B are open.

Tuesday, May 08, 2018, 10:57: Turbo Pumps started.

Tuesday, May 08, 2018, 11:03: Ion gauge on.

Tuesday, May 08, 2018, 11:15: RGA started.

Tuesday, May 08, 2018, 13:30: Vacuum @ 3.14e-06T


Wednesday, May 09, 2018, 06:48: Vacuum 5.13E-07T. RGA ok. 

Wednesday, May 09, 2018, 06:50: Hook up Leak Detector. Leak detector # 5 (DRY) from Vacuum Group. Startup

Baseline Reading:

TP pressure 0.0e-04

Leak rate: Below 0.0e-09 atm-cc/sec

Valve to chamber opened. LD connection clear.

LD: 1.3e-08 atm-cc/sec

He TEST:

Wednesday, May 09, 2018, 07:00: Purge both lines with He. Do not pressurize.

Vacuum @ 5.13e-07T. RGA status:

Water @ 3.22e-007

He:-1.93e-009

LD: 1.3e-08 atm-cc/sec

Wednesday, May 09, 2018, 07:15: Open line FS#5 to heat shield. Pressurize to 30 PSI.

Wednesday, May 09, 2018, 07:40: Vacuum @ 5.02e-07T. RGA status:

Water @ 3.13e-007

He:-1.67e-009

LD: 9.3e-08 atm-cc/sec. Purge and close FS#5.

Wednesday, May 09, 2018, 07:45: Open line FS#3 to Coil block. Pressurize to 30 PSI.

08:10: Vacuum @ 4.9e-07T. RGA status:

Water @ 3.08e-007

He:-1.61e-009

LD: 1.5e-07 atm-cc/sec

Wednesday, May 09, 2018, 08:15: Depressurize lines. Connect HPA. 

Wednesday, May 09, 2018, 08:20: Vacuum @ 4.76e-07T. RGA status:

Water @ 3.05e-007

He:-1.68e-009

LD: 1.7e-07 atm-cc/sec

08:25: LD: 1.7e-07 atm-cc/sec. Close Valve & disconnect LD


Water & Cycling TEST:

Wednesday, May 09, 2018, 08:45: Vacuum @ 4.67e-07T. RGA status:

Water: 3.02e-007

Open lines FS#2 and FS#4

Wednesday, May 09, 2018, 08:55: Vacuum @ 4.65e-07T. RGA status: Water @ 2.97e-007

Close lines FS#2 and FS#4. Water filled.

Open line FS#5 to heat shield.  Vacuum and RGA ok.

09:00: Begin C-Seal (A) shock cycling. 20 cycles @ 5 min apart.

Close Supply/Return, Open Supply/Return to 'Shock'

TIME Vacuum (T) RGA (water) TIME Vacuum (T) RGA (Water)
09:00  4.65e-07  2.94e-007 09:50  4.58e-07  2.87e-007
09:05  4.58e-07  2.93e-007 09:55  4.58e-07  2.88e-007
09:10  4.58e-07  2.93e-007 10:00  4.58e-07  2.87e-007
09:15  4.65e-07  2.92e-007 10:05  4.56e-07  2.87e-007
09:20  4.65e-07  2.92e-007 10:10  4.56e-07  2.85e-007
09:25  4.65e-07  2.90e-007 10:15  4.56e-07  2.86e-007
09:30  4.65e-07  2.89e-007 10:20  4.49e-07  2.83e-007
09:35  4.56e-07  2.89e-007 10:25  4.49e-07  2.84e-007
09:40  4.65e-07  2.89e-007 10:30  4.49e-07  2.84e-007
09:45  4.58e-07  2.89e-007 10:35  4.47e-07  2.83e-007

Wednesday, May 09, 2018, 10:40: Close line FS#5. Vacuum @ 4.49e-07T. RGA status: Water @ 2.84e-007

Open line FS#3 to Coil block.  Vacuum and RGA ok

10:45: Begin C-Seal (B) shock cycling. 20 cycles @ 5 min apart

Close Supply/Return, Open Supply/Return to 'Shock'

TIME Vacuum (T) RGA (water) TIME Vacuum (T) RGA (Water)
10:45  4.47e-07  2.80e-007 11:35  4.32e-07  2.77e-007
10:50  4.47e-07  2.80e-007 11:40  4.38e-07  2.75e-007
10:55  4.47e-07  2.81e-007 11:45  4.38e-07  2.75e-007
11:00  4.38e-07  2.80e-007 11:50  4.38e-07  2.75e-007
11:05  4.38e-07  2.78e-007 11:55  4.38e-07  2.75e-007
11:10  4.40-e07  2.79e-007 12:00  4.40e-07  2.75e-007
11:15  4.38e-07  2.77e-007 12:05  4.38e-07  2.73e-007
11:20  4.47e-07  2.77e-007 12:10  4.40e-07  2.73e-007
11:25  4.40e-07  2.78e-007 12:15  4.30e-07  2.71e-007
11:30  4.38e-07  2.76e-007 12:20  4.32e-07  2.73e-007

12:25: Open FS#5 and leave FS#3 open. Status Vacuum @ 4.32e-07T . RGA status: Water @ 2.70e-007

13:00: Status Vacuum @ 4.30e-07T . RGA status: Water @ 2.67e-007

Wednesday, May 09, 2018, 14:24: Status Vacuum @ 4.21e-07T . RGA status: Water @ 2.52e-007


Thursday, May 10, 2018, 07:41: Status Vacuum @ 3.24e-07T . RGA status: Water @ 1.76e-007.

Purge all water from lines. Prep for He.

Hook up Leak Detector. Leak detector # 5 (DRY) from Vacuum Group. Startup

Thursday, May 10, 2018, 08:00: Baseline Reading:

TP pressure 0.0e-04

Leak rate: Below 0.0e-09 atm-cc/sec

Vacuum @ 3.15e-07T . RGA status: Water @ 1.65e-007.

Valve to chamber opened. LD connection clear.

Leak rate:  1.6e-08 atm-cc/sec

He TEST #2:

Thursday, May 10, 2018, 08:13: Purge both lines with He. Do not pressurize.

Vacuum @ 3.15e-07T. RGA status:

Water @ 1.76e-007

He: -1.51e-009

LD:  1.5e-08 atm-cc/sec

Thursday, May 10, 2018, 08:15: Open line FS#3 to Coil Block. Pressurize to 30 PSI.

Thursday, May 10, 2018, 08:40: Vacuum @ 3.22e-07T . RGA status:

Water @ 1.80e-007

He:-1.98e-009

LD: 7.1e-08 atm-cc/sec. Purge and close FS#3.

Thursday, May 10, 2018, 08:45: Open line FS#5 to Heat Shield. Pressurize to 30 PSI.

Thursday, May 10, 2018, 09:10: Vacuum @ 3.22e-07T. RGA status:

Water @ 1.79e-007

He:-1.39e-009

LD:  1.5e-07 atm-cc/sec

09:15: Depressurize lines. Connect HPA. 

09:30: Vacuum @ 3.22e-07T . RGA status:

Water @ 1.78e-007

He:-1.56-009

LD:  1.7e-07 atm-cc/sec

Thursday, May 10, 2018, 09:32: Close Valve & disconnect LD


Thursday, May 10, 2018, 09:35: Opened all waterlines completely. Vacuum stable @3.22e-07T and no response on the RGA.


Device Temp
[C]
 Flow
[lpm]
 HS + MSP 24.8 2.83
 TBHT 24.7 3.09
 COIL + EE 24.7 5.08
 TGHT 24.9 5.77

Tuesday, May 15, 2018, 06:06: Auto ramping TGHT / TBHT to 580 / 270 A @ 2A per min.

Tuesday, May 15, 2018, 06:13: BIAS / EZL / EE @ 30 / 13 / 1.5 kV .

Tuesday, May 15, 2018, 06:17: Optics set. IV4 opened.

Tuesday, May 15, 2018, 08:35: RGA Restarted. Spikes noticed on BIAS current. Vacuum @ 2.57E-06T


Wednesday, May 16, 2018, 06:40: TMS:IG6 (between 3-4pm yesterday) and the RGA were both knocked out. Restarting both.

Wednesday, May 16, 2018, 06:48: Repeated attempts to reset/restart IG6 have failed. Closing IV4


Friday, May 18, 2018, 10:55: Auto-cooling @ 1A per min. IG6 still non-responsive.

ELOG V2.9.2-2455