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Message ID: 2798     Entry time: Friday, May 02, 2025, 10:16
Author: Aaron Tam 
Category: North Hot-Cell 
Type: Maintenance 
Module:  
Target/Number:  
Subject: NHC Window Oil Fill 

Findings

  • During April 2025 safety walk ID: 2796 , it was noted that the oil level in NHC window oil expansion tank was below the indicator range.
  • previous safety walks from July, October, Jan 2024 did not show any issues, but this was not a recorded item, only to check for leaks 
  • No visible leaks from the exterior can be seen. 
  • No air gap can be seen inside the window, so it is completely filled
  • Last fill date September 28, 2022, no notes of finding a leak prior to, or after the fill
    •  ID: 2369 Entry time: Wednesday, September 28, 2022, 13:15

NHC Window Oil Filling

  • Oil used was from a separate pail labeled Hot Cell Window Oil, believed to have come from the 55gal mother pail containing Penreco Drakeol 10 B LT Mineral Oil NF
  • Nitrogen supply needle valve was closed to prevent oil from blocking this line
  • Oil was filled from the removed pressure relief valve position which deviates from the procedure previously used ( ID: 2369 )
    • This was done to avoid oil from entering nitrogen supply line and limit oil from entering pressure gauge 
    • Valve from previous fill location (alleged old accumulator location) was also open to encourage better breathing
  • ~1,775mL added via squeeze bottle before oil was seen in the indicator tube. Another ~1100mL was added via squeeze bottle to bring oil fill indicator to the previous 2022 fill mark that is about halfway up the tube. 2,875mL Total
    • This is considerably more oil added than in 2022 (1.5L)
    • Location of oil level and fill date marked on indicator tube and on reservoir  with blue Sharpie 
  • Accumulator valve closed, Pressure relieve valve re-installed, nitrogen supply line valve opened 
    • 1.8 inH2O reached in ~10 minutes. 2.2inH2O was indicated the next morning 

Notes

  • Oil level check on quarterly safety walks will be added
  • Increased checking interval during the first quarter will be performed 
  • Unrelated NHC entries in 2024 did not note any oil leaks, so not sure where 2.5L+ of oil has gone in 2.5 years
  • SHC window oil level has remained about halfway up the indicator tube. 
Attachment 1: Alleged_oil_used.jpg  144 kB  | Show | Hide all
Attachment 2: Setup_prior_to_work_being_done.jpg  175 kB  | Show | Hide all
Attachment 3: PRV_removed.jpg  181 kB  | Show | Hide all
Attachment 4: Fill_location_and_method.jpg  160 kB  | Show | Hide all
Attachment 5: Oil_showing_on_indicator.jpg  89 kB  | Show | Hide all
Attachment 6: Oil_filled_to_previous_fill_location.jpg  106 kB  | Show | Hide all
Attachment 7: Setup_after_fill.jpg  115 kB  | Show | Hide all
Attachment 8: SHC_after_NHC_fill.jpg  155 kB  | Show | Hide all
Attachment 9: N2_pressure_mornign_after.jpg  150 kB  | Show | Hide all
Attachment 10: Marked_and_dated_fill_level.jpg  130 kB  Uploaded Friday, May 02, 2025, 11:20  | Show | Hide all
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